Whether the consumer-expectations test for design defect may be used when the product's safety performance in the accident cannot be evaluated through the common experience of its ordinary users.
Holding
No. The consumer-expectations test is available only when the product's failure permits a jury, using ordinary consumer experience, to infer that the product failed to meet commonly accepted minimum safety expectations.
Reasoning
Barker v. Lull Engineering provides two alternative ways to prove a design defect. Under the consumer-expectations prong, a product is defective if it fails to perform as safely as ordinary consumers would expect when used in an intended or reasonably foreseeable manner. Under the risk-benefit prong, a product is defective if its risks outweigh its benefits, considering such matters as gravity and likelihood of harm, feasibility and cost of a safer design, and disadvantages of the alternative design.
The consumer-expectations test is not a general invitation for jurors to decide how safe a complex product should be. It applies when ordinary users have reasonable, widely shared minimum safety assumptions about the product's performance and common experience permits an inference that those assumptions were violated. In that setting, a plaintiff may establish defect without an expert-driven balancing of competing design considerations.
When determining proper design safety requires technical judgments about feasibility, practicality, cost, risk, and benefit, the risk-benefit test must govern. Expert testimony may establish that a product failed or caused injury, but experts generally may not define what a hypothetical ordinary consumer would or should expect; that approach would improperly evade the risk-benefit inquiry.
The Court declined GM's request to abolish the consumer-expectations test altogether. Ordinary consumers can have legitimate minimum expectations about safety—for example, that a new car will not suffer sudden brake failure or explode while idling. Properly confined to such circumstances, the test remains a valid basis for strict design-defect liability.